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What Is a Pyrolysis Plant and How Does It Work?

A pyrolysis plant converts waste plastic and outdated tires into fuel oil. Waste tires and plastic are the raw materials in this plant. The plant processes these materials in a reactor to produce fuel that you can use in the steel wire industry or as diesel in cars.

Pyrolysis plant principle

The principle of this type of pyrolysis plant is as follows: the reactor heats the raw materials to generate oil gas. The oil gas then goes into a condenser that converts the gas into liquid oil. This liquid oil is used in vehicles and other industries as fuel. The oil gas that doesn’t react in the condenser recycles into the burner for another cycle. This ensures that the plant uses recyclable energy.

Pyrolysis Plant

Pyrolysis Plant

How does the pyrolysis plant work?

As already mentioned, worn-out tires and waste plastic are two of the main ingredients in this plant. The plant recycles these waste materials and produces fuel, thus saving natural resources significantly. Here’s how the plant works:

1. Feeding raw materials

The first step is to feed raw materials into the pyrolysis reactor using an automatic feeding machine. You need to keep at least one-third of the reactor empty to allow the raw materials to rotate properly. Make sure the feeding machine’s inlet closes tightly so that the ingredients mix thoroughly. Click here to know more: https://bestonpyrolysisplant.com/waste-tyre-pyrolysis-plant-cost/.

2. Heating the reactor

Heating the reactor gently burns the raw materials inside. This step is crucial to converting the waste materials into combustible fuel. The reactor releases oil gas when the chamber reaches 100o C. Soon, the heavy oil gas separates by manifold and enters the condenser. Here the oil gas liquefies and drops down into a heavy oil tank. On the other hand, the lighter gas rises up into the oil condensers and liquefies into the oil tank above. The non-condensable gas goes through a dedusting and desulfurization system, leading to the furnace that connects to the heat pyrolysis reactor for recycling.

3. Cooling down

The reactor cools down once it produces a batch of fuel oil. This allows the reactor of the tire pyrolysis plant to discharge carbon black automatically as the temperature falls below 40o C. If you are only using waste tires as raw materials, you should take the steel wires out from the reactor using hooks when the temperature is at least 50o C or lower.

Pyrolysis Plant Installed in Korea

Pyrolysis Plant Installed in Korea

4. Purifying leftover gas

You will still have a small percentage of gas left in the chamber. This gas is recyclable if you purify it by passing it through a smoke cleaning system. It helps to make the gas meet the emission standards. Moreover, you hardly leave any waste if you use every cubic meter of gas. This also allows you to prepare the reactor for your next batch. Leaving residues in the reactor and condenser may affect the next batch’s production, thus reducing the fuel’s overall quality.

A pyrolysis plant is one of the most crucial plants that help to keep the environment clean. It recycles waste materials like tires and plastic to make fuel that you can use for various purposes. Visit the site: https://bestonpyrolysisplant.com/waste-tyre-pyrolysis-to-oil/.